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Courtesy of ABC News PrimeTime
PrimeTime: Minivan Danger
Millions Lack Safety Device

(Courtesy of ABC News PrimeTime)
Requires QuickTime


Kim Golden Case


Behavior and Design

B R A K E    S H I F T   
T R A N S M I S S I O N   I N T E R L O C K

Killer Minivans: Rollaway accidents might have been
prevented by brake shift interlocks that were used on
all major minivans, except for millions made by Chrysler

In Pelzer, South Carolina, Kim Golden, 31, five months pregnant with twins, was talking to a friend in a carport barely five feet from where she’d parked her 1997 Dodge Grand Caravan with her 4-year-old daughter inside, when the minivan inexplicably started rolling away.  She’d left the engine running, but put the transmission in “park.”  Chasing after the van, she grabbed the door in a frantic attempt to stop it but was knocked to the ground and crushed under a wheel.  She was killed.  So were the twins she was carrying.

In Ohio, Amy Dawson was in her yard with her two daughters, getting the mail and retrieving trash cans, when she watched horror-stricken as her Dodge Caravan rolled silently down the driveway and struck her 4-year-old, Abby.  Two-year-old Emily had climbed into the parked van and apparently turned the ignition key to play a CD, then jumped back out.  The vehicle had gone into motion even without its engine running.  It took 80 stitches to close the wounds on Abby's face.

Not 'Freak Accidents'

The inadvertent launching of a vehicle into motion is not a "freak accident."  One study identified 142 such events in North Carolina alone over a four-year span. 

Nor do all such events end in "fender-benders."  When they examined 10 Orange County hospitals' records spanning 24 months,  researchers at the University of California at Irvine identified nine collisions in which children were injured or killed by a vehicle started by an unattended child.  (They did not tabulate those that resulted in injury or death to adults.)

Three of the nine children were injured fatally.
 
In four cases, a child put the vehicle in gear; in the other five, the child released the hand brake.
 
Eight children were run over; the ninth hung on to the door and was dragged beside the vehicle.

A National Highway Traffic Safety Administration (NHTSA) investigation of Chrysler minivans manufactured for model years 1981 to 1990 identified 212 such unexpected starts.  They resulted in 111 injuries and 7 fatalities.  Unfortunately, even that investigation was severely limited:  it covered only four-cylinder front-wheel drive minivans that had gear-shift controls mounted on the steering column.  Chrysler insisted the incidents were caused by driver error, and  NHTSA closed its investigation at the end of 1991 without taking action.

Chrysler’s Special Problem

Chrysler has had a special problem with self-launching minivans.  Chrysler minivan transmissions slipping from "park" to "reverse" without warning, or being shifted inadvertently, are on record in:

222 dealer complaint reports.
 
50 reports between 1991 and 1999 listed on the National Highway Traffic Safety Administration's Office of Defect Investigations website.
 
Allegations in at least 37 lawsuits against Chrysler, including the one filed on behalf of Kim Golden’s family, settled in mediation on December 5, 2000.
 
Eight videotape depositions of Chrysler minivan owners taken in preparation for the Golden case.

Children at the Wheel

In some cases, minivans inadvertantly are shifted from "park" to "reverse," typically by an unattended child:

A small child, left momentarily alone in an idling car, tries to imitate a parent and accidentally puts the vehicle in gear.
 
Children playing in a parked car start its engine without depressing the clutch and it lurches forward or backward.

'Illusory Park'

But it is not always a case of human error.

In Arizona in 1997, a woman left her pick-up truck idling in what she thought was “park” when she got out to load chairs in the truck bed.  The truck shifted into gear, backed over her and crushed her to death.

In the Golden case, the South Carolina Highway Patrol Mechanical Accident Investigation Team found the likely cause of such self-starting:  the "Illusory Park" defect.  The team reconstructed the event this way: 

Even though the gear shift indicator in the Dodge minivan showed the transmission in “park,” in fact the gear shift lever was not fully engaged in that position, merely resting at its edge.  The minivan was in a "no man's land" between “park” and “reverse.”  Hydraulic fluid could then bleed to the reverse hydraulics and the transmission could shift itself into reverse, unpredictably.  The South Carolina investigators found the problem in a significant number of Chrysler-made minivans.

Ignoring the Solution

From 1914 to 1930, inventors patented at least three “interlock” devices that prevent a vehicle from going into motion unless certain safety measures are in place.  In 1930, and again in 1934, 1935 and 1937, General Motors alone acquired four patents.  By the early 1970s, all three major American automakers had their own modern patents in place – General Motors in 1969, Ford in 1970, Chrysler in 1971.

The devices involve one of several strategies:

Brake/Shift interlock:  The vehicle's gear shift cannot be moved out of the “park” position unless the brake is depressed.
 
Brake/transmission interlock: Brakes are automatically applied if the driver’s seat is not occupied by an adult or if its seat belt is not fastened; or, the clutch is automatically disengaged and the power train shifted into neutral when the starter is activated.  (A seat-activated system invented in the 1920s is used in forklifts and some other special-use vehicles.)
 
Starter/ignition interlock:  In manual-shift vehicles, the key will not start the engine unless the clutch or brake is depressed; in automatic transmission vehicles, the gear shift must be in "neutral" or "park" before the engine can be started or the ignition key removed.

Although such interlocks have proven effective for 30 years, auto manufacturers have been slow to adopt them as standard equipment.  A recent study could find no European cars with interlocks, although BMW has equipped its motorcycles with the devices since 1974.

An Insurance Institute for Highway Safety study of mid-1990s car models recommended retrofitting all standard-shift cars with interlocks, and estimated it would take 1.5 to 2.5 hours of labor and $40 in parts for each vehicle.  The only parts that would have to be designed were mounting brackets.


Meanwhile, Back at Chrysler…

Brake-shift interlocks are particularly effective in preventing small children from putting a vehicle in gear, because the children are typically unable to shift gears and reach the brake pedal at the same time.

Such interlocks were installed in Chrysler’s competitors' minivans by the 1993 model year, but Chrysler did not begin including it until 2001 models, even though it possessed the technology:  it had installed interlocks on its Mitsubishi Eagle Summit vehicles starting in 1993, and even offered to retrofit Jeep Cherokees and Wagoneers it had manufactured for model years 1984 through 1995.  Nevertheless, from 1995 to 2000, Chrysler manufactured some 3 million Town and Country, Dodge Caravan and Plymouth Voyager minivans – all without brake-shift interlocks.

Marketing Safety

The omission of brake-shift interlocks did not keep Chrysler from marketing its minivan as a safe family vehicle, and even touting it for transporting small children.  For example, Chrysler advertised how easy it was for children to move back and forth between the van’s front and rear seats. Company advertising also claimed, "We have made advanced safety engineering a top priority."

To support this claim, Chrysler even established  a Minivan Safety Leadership Team to investigate the safety features of its competitors' minivans.  The team’s chair, Paul Sheridan, informed Chrysler executives about the brake-shift interlocks on other manufacturers’ vans and recommended that Chrysler do the same if it wanted to continue making its claim that it was the leader in minivan safety.  Sheridan calculated that installing the safety feature would cost no more than $9 per minivan. 

His advice was ignored, Sheridan says, because he was told the company would have to put interlocks on all its vehicles and that would make the cost too high.  He was fired less than a year later.

Chrysler's Denials

Chrysler maintains Sheridan was fired, not because he was preparing to go to federal regulators with his information, but  for leaking corporate information to a trade publication, a charge Sheridan denies. 

The automaker also says cost was not the “determining factor” in ignoring Sheridan's advice.  It insisted the problem was not with Chrysler vehicles but with parents who left their children in those vehicles unattended.

When ABC-News’ Prime Time examined NHTSA records this year, it found 48 reports of “gear shift incidents” attributed to children during the past six years;  40 of them – 83 percent – had occurred in Chrysler minivans.  Installation of interlocks by Chrysler probably would have prevented most if not all of those potentially tragic "incidents."

(05/29/01)

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